41 VIDEO HOW TO CUT RECESSED RAIL POCKETS*
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Jan 24, 2024
41 VIDEO HOW TO CUT RECESSED RAIL POCKETS*
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In this video tip I want to show you some premium details for doing a good
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job on your porch posts. Here's the post here, there's the pyramid top. These tips
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apply whether it's a short post along the edge of stairs or whether the post
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extends right to a roof holding up a veranda. First thing to take a look at
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here are the chamfered corners. There's also that pyramid top made with four
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cuts from a handheld circular saw. And these rail pockets here, that's mostly
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what I want to talk to you about. This is a mortise that's been routed into the
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porch post with the rail fitted right inside. To understand how this works take
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a look at the jig that makes this possible. It's a plywood jig and the
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shape of the hole in the center is exactly the size of the rail that you
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want to fit into the mortise. This shape here. Now this router bit is very
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important too. It's a flush trim bit which means that it has square cutters
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and a bearing. The bearing is key because it runs around the edge of the opening
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in your template. You plunge this down into the wood. It straddles the wood. The
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cutters plunge into the post and then you run the router around the outside
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with the bearing following the edge of the plywood. This makes a cut in the post
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around the perimeter and then you just work the thing back and forth freehand
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to remove the waste in the middle, leaving you with the mortise that you
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need in order to insert the railing in. Now this has got to happen during
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assembly. The post has got to be raised with the pocket cut and the railing
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fitted in as the two come together because you can't get them together any
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other way
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