It’s never been easier to succeed at woodworking, and a good part of the gains come from new ways to join pieces of wood. Something called the “pocket joint” is an especially important case in point. It may be the best example of how woodworking innovation makes it significantly easier for beginners to succeed.
Recent versions of pocket joinery tools make it all very affordable, too. The box newel stair railing I made in the photo above is held together with dozens of completely hidden pocket screw joints. These screws hold the panel frames together from the back, as well as the main parts of the newel caps. For many years I held a prejudice against pocket screw joinery, but now I see that I wasn’t entirely right in that. While it’s true that pocket screws can be over-used, they do an excellent job where hidden joinery needs to be strong.
Pocket Screws 101
Imagine a woodscrew driven into the back face of a simple joint at a shallow angle, connecting the two pieces of wood. This is what pocket joinery is all about. Here’s how it works in more detail:
- Predrill an angled hole for each screw using a special jig.
- Bring the parts together under a clamp that aligns them.
- Drive the pocket screws home with an electric drill.
- The joint is instant, surprisingly strong and requires no clamps.
- The screws themselves draw the parts together tightly.
Craig Sommerfeld invented pocket joinery back in 1986, and the company he started – Kreg Tool — has been continually refining the technology ever since. Other firms have copied the pocket joint concept, but I doubt any other manufacturer can seriously claim that they’re better than Kreg. I’ve certainly never seen any that could.
For less than $50 you can get their newest and simplest jig. For twice that you get a model that conveniently handles anything you’ll encounter building furniture in your home workshop. There are even professional-grade pocket hole systems for trim carpenters.
Pocket Screws & Face Frames
Where do pocket joints make sense? If you’re building a cabinet, bookcase, set of kitchen cupboards or a wall’s worth of frame-and-panel wainscoting, your design will probably include face frames. These are horizontal and vertical pieces of wood joined together in rectangular shapes. Face frames usually define a door or shelf opening, and assembling them is the perfect application for pocket screws.
Pocket screws are also first-rate for building wainscoting, fireplace mantels and other architectural details where the back face of the wood is permanently hidden. You can even use pocket screws to join table legs and aprons on small and medium-sized designs.
Pocket Screws & Joint Assembly
Since holes for pocket screws are drilled on one side of the joint only, evening up mating pieces of wood before assembly isn’t restricted in any way. Just push the parts together the way you want. Align them perfectly with your fingertips, then temporarily clamp them down to a workbench as a pair to immobilize them with special Vise-Grip pliers. Drive the screws home and release the clamp That’s it. Instant joint assembly without the need to wait for glue to dry. In fact, you don’t even need glue at all, though you can go ahead and put it on if it makes you feel better.
Pocket Screws & Locking Pliers
The best way to clamp pocket joints during assembly is with a modified pair of locking pliers made especially for the job. Large, round swiveling jaw faces prevent damage to the wood while also aligning parts before completing the joint. You can make pocket joints without a tool like this, but it makes the job so much easier.
Pocket Screws & Unsightly Angled Holes
The angled holes that are an unavoidable part of pocket screw joinery are pretty ugly. Ghastly, in fact. If these are located on the hidden back face of joints, that’s no problem. You can buy angled dowels made especially to plug these holes, but the results still don’t look as clean and classic as traditional wood joints. Those are some plastic and wooden plugs shown above. Whenever you can, restrict the use of pocket joints to areas where the holes won’t be seen after assembly.
Woodworking has a long history of traditional techniques that I love. But innovations are worthy of praise sometimes, too. Pocket screws empower you to produce excellent, durable and beautiful woodwork in a fraction of the time and cost that the old favorites require. A little wood, a few ideas and you’re ready to make good things happen in your home and workshop.